Installing paint protection film (PPF) takes precision, and one of the more challenging aspects has been cutting around parking sensors. A new tool, the PDC Cutter, is changing how installers approach this task. Developed by Jules Sturgess, the CEO of Jules Sturgess Automotive in Foxton, United Kingdom, the tool aims to improve accuracy and efficiency in the field.
An Installer’s Innovation
Sturgess, a longtime automotive professional with experience in circuit instruction, car restoration, and PPF installation, created the PDC Cutter to streamline his own work. The tool’s wider potential became apparent after discussions with industry professionals, including Rob Drage at Eastman UK.
“I originally developed it for our own installations,” Sturgess says. “It wasn’t until later that I realized it could benefit other installers as well.”
Addressing a Common Challenge
Parking sensors can complicate PPF installation due to their placement and the need for precise cutouts. Installers often face issues such as film distortion, inconsistencies due to sensor positioning, and the time-consuming nature of manual cuts. Traditional methods, such as hand-cutting or using basic punch tools, have limitations in accuracy and efficiency.
Jules Sturgess uses the PDC Cutter to remove film from over a parking sensor.How the PDC Cutter Works
The PDC Cutter offers a refined solution by introducing a rotating cutting mechanism with adjustable depth control. This allows installers to achieve clean, precise cuts without risking damage to the vehicle’s paint. The tool’s fixed-point rotation ensures uniform circles, while its adaptability makes it effective on curved surfaces.
“With the PDC Cutter, there’s no need to worry about cutting through paint or making jagged holes,” Sturgess explains. “You align, rotate a turn and a half, peel, and you’re done.”
Development and Industry Response
The tool was developed over several years, with early versions tested in Sturgess’ own shop before being refined into a commercial product. Launched in August 2023, the PDC Cutter quickly gained traction within the industry, with thousands of units sold and positive feedback flowing in from installers.
“We thought we might sell 100, maybe,” Sturgess says. “But phrases like ‘game-changing’ and ‘how did we live without this?’ have come up more times than I can count.”
Beyond Parking Sensors
While designed primarily for sensor cutouts, installers have found additional uses for the tool, such as cutting around rivets, making holes for bolt heads, and working on motorbike fairings. Some have also used it to create small PPF patches for minor film damage, providing an alternative to full-panel replacements.
Future Developments
Building on the success of the PDC Cutter, an upgraded Elite version has been introduced, featuring ball bearings for smoother operation and an aluminum suction foot for added durability. Sturgess and his team are also working on new PPF installation tools, with another product expected to launch in the summer of 2025.
“We have a lot of ideas to make PPF fitting easier and more efficient,” Sturgess says. “In this industry, anything that simplifies the job is a win.”